SEM image of the full Li-NMC electrode sample, showing the two porous layers and the metal film at the center of the structure.

Revealing Sodium Battery Degradation via Cryo-EM and CryoFIB

How cryogenic techniques uncover sodium battery degradation pathways, from separator infiltration to solvent-driven SEI evolution, using intact cell imaging

SEM image of the full Li-NMC electrode sample, showing the two porous layers and the metal film at the center of the structure. Cross_Section_Ion_Beam_Milling_of_Battery_Components_teaser.jpg

Explore how cryogenic electron microscopy and focused ion beam techniques uncover the intrinsic structure of sodium battery interfaces. This webinar presents a new degradation model based on separator infiltration, not dendritic growth, and examines how electrolyte solvents influence interface stability and performance.

Key Learnings

  • Cryogenic workflows preserve intrinsic battery interfaces
    Traditional disassembly alters the structure of sodium battery cells, leading to misleading interpretations. Cryo-EM and cryoFIB techniques enable intact analysis, preserving the true morphology and composition of interfaces.
  • A new degradation model: separator infiltration, not dendrites
    Instead of discrete dendritic growth, sodium infiltrates the pores of the polymer separator, grows laterally between layers, and eventually forms conductive pathways. This process leads to delamination and potential short circuits.
  • Separator pore size influences sodium deposition
    Sodium preferentially deposits in the polyethylene layer of the separator due to its larger pore size compared to polypropylene. This pore-size-dependent behavior plays a key role in the degradation mechanism.
  • Electrolyte solvent choice impacts SEI formation and cycling stability
    Cells using diglyme-based electrolytes showed more uniform sodium plating and stable SEI layers, while carbonate-based systems exhibited non-uniform deposition and SEI dissolution, contributing to performance loss.
  • 3D reconstructions reveal spatial relationships in degradation
    Serial milling and 3D imaging techniques provided insights into the distribution of sodium and SEI across interfaces, showing how SEI composition and structure affect sodium infiltration and plating behavior.

Reveal the structure of battery interfaces and push beyond microscale imaging into nanoscale and atomic-level analysis

If you're working on sodium metal batteries or next-generation energy storage, understanding how and why these systems degrade is essential. This session offers a detailed look at how cryogenic electron microscopy (cryo-EM) and focused ion beam (cryoFIB) techniques can reveal the true structure and chemistry of battery interfaces—without the distortions caused by traditional disassembly.

You’ll learn how sodium infiltrates the pores of polymer separators, grows laterally between layers, and eventually causes delamination. This challenges the common assumption that degradation is driven by dendritic growth and highlights the importance of separator design and pore structure.

The insights go further by comparing how different electrolyte solvents—carbonate-based vs. ether-based (diglyme)—influence degradation. You'll see how solvent choice affects SEI formation, plating uniformity, and electrolyte stability. For example, diglyme systems show more uniform behavior and less SEI buildup, while carbonate systems suffer from SEI dissolution and rapid performance loss.

You’ll also gain a clearer understanding of how degradation at the anode can influence the cathode, especially through electrolyte depletion and porosity evolution. Even in systems with better cycling stability, such as those using diglyme, oxidative breakdown at higher voltages can lead to gas formation and voids at the cathode interface.

Finally, the session explores how to push beyond microscale imaging into nanoscale and atomic-level analysis using cryo-TEM and EELS. These techniques allow you to not only identify elemental composition but also understand chemical bonding at critical interfaces. Early results show clear distinctions between bulk metallic sodium and thin oxidized surface layers—insights that are crucial for designing more stable and efficient batteries.

Whether you're developing materials, optimizing electrolytes, or studying failure modes, this content provides practical, research-backed knowledge to help you make informed decisions and accelerate your work.

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